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Advantages of Manual Motor Protectors

Rick Hillmer RamcoTV Ramco TV Ramco Innovations Manual Motor Protectors advantages of manual motor protectors ABB ABB MS132 ABB Manual Motor Protectors how to increase space in your control panel

In this article and video, Rick Hillmer covers the advantages of using a Manual Motor Protector. All motor circuits require 4 things per code: a disconnecting means, short circuit protection, an operating means, and overload protection. Traditionally, each of these was provided by a separate device. The introduction of the manual motor protector changed the game completely. Circuit 1: Has a disconnect switch which when combined with shaft and handle could be used as a lock-out, tag-out device. This is followed by a fuse-holder, providing short-circuit protection. The contactor provides an operating means, with an overload relay providing overload protection. Circuit 2: Uses a molded case circuit breaker that provides short circuit protection and when combined with a shaft and handle, could also be used as a lock-out, tag-out device. This again feeds a contactor coupled with an overload relay. This assembly of a contactor and overload relay is a motor starter. Each of these circuits require multiple parts and several wires to connect each device. A manual motor protector combines all of these into one piece. The MS132 from ABB is capable of protecting and controlling motors up to 32 fla on circuits with up to 50 or 100ka short circuit capacity. It comes with an on-board padlock attachment and a through-door shaft and handle can be added for external lock-out, tag-out. This also provides unique identification of a short circuit trip versus overload trip. In the case of a simple machine with one motor, say a drill press, grinder, or conveyor, this could be the only component needed to start, stop, and protect the motor. In most applications, remote, electrical control is still desired to operate a motor. So, these manual motor protectors can be close-coupled with a traditional, standard contactor. This assembly is a “combination motor controller”. This assembly is much smaller than the previous examples and only requires 3 wires in and 3 wires out. These manual motor protectors could also be directly coupled to a softstart. If you have a cabinet with multiple motors, you can use busbars to connect them all together. This decreases the wiring and could save additional space by eliminating a distribution block. Other options of manual motor protectors are available up to 100 amp frames with the same features and benefits.

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